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Technical Services

Rubber Coating

The core business of Durga Rolls revolves around re-coating used rubber rolls as well as rubber coating newly manufactured ones. With over a decade of experience, the company has been consistently meeting the demands of its domestic clients across various industries.
During the manufacturing of rubber rolls, Durga Rolls carefully considers multiple operational factors such as speed, load, pressure, temperature, friction, medium, and the desired characteristics of the end product. Special attention is also given to selecting the appropriate hardness of the coated material to ensure optimal performance and durability in every application.

Grinding / Regrinding

Regrinding of rolls ensures quicker turn-around times compared to a complete recovery process. We treat used rollers with the same level of care and importance as new ones.
Our expert engineers ensure that every re-coated are rolls is restored to perform at peak efficiency when returned to your production line. With a constant focus on extending coated life, we strive to deliver maximum value and reliability to our customers.

Balancing

Roller balancing plays a vital role in extending roller life and maximizing line speeds. Proper balancing not only increases the service life of the coating but also reduces bearing surface wear, minimizes drag, and enhances overall control. In addition, it allows webs to run smoothly at lower PLI, ensuring higher efficiency and reliability in operations.

Repairing

In most cases, worn rolls can be restored to their original specifications, offering a faster and more economical solution than manufacturing new rolls. At Durga Rolls, we utilize a wide range of welding alloys to rebuild surfaces to the required size with precision. Roll repairs can also be carried out by replacing broken journals, ensuring extended usability.

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